The Corn flakes extruder line
Detailed information and quotation list
This corn flakes extruder line use corn powder, rice powder or other cereals as the...
This corn flakes extruder line use corn powder, rice powder or other cereals as the materials, after extruding, flake, drying, roasting, coating and cooling to produce such ring, grain or flakes shape, these kinds of food can be mixed with coffee or milk. Of course, it can be eaten directly as snacks, good taste.
The CY65-III line, the Capacity is 120-150kg/h.
The procedure is mixing→extruding→flake→drying →inflating→coating→drying→ cooling
The quotation list and detailed information
NO
machinery
Motor Power
Capacity
dimension
quantity
machinery pictures
Function
1
mixer
4KW
50kgs /once time
0.8*0.7*1.5m
1set
To mix the raw materals with the water
2
screw conveyer
1.1KW
100-150kg/h
3.0*0.8*2m
1set
To send the materials to the extruder
3
CY65-III Double screw extruder
30KW
120-150kg/h
4.0*1.2*3.0 m
1set
To extrude and inflate the food.the main machinery of the line
4
Shifter
0.55KW
2.0m length
3sets
To cool and sifting the corn flakes.
5
air conveyer
1.5KW
4.1m length
4set
To connect two machinerys
6
single roller
0.37kw
2.1*0.7*1.6m
1set
to cool the corn flakes, avoid tostick together
7.
The flake machinery
5.5kw
150kg/h
1.8×1.1×1.2m
1set
To flake the corn pellets into corn flakes
8
5layers 5meter gas oven
45kw
150-300kg/h
6.0×1.4×2.0m
1set
To dry the corn flakes
9
High-temperature oven
70kw
100-150kg/h
3.0*1.5*1.5m
1set
To inflate the corn flakes
10
sugar coating drum
0.55kw
150kg/h
2.1*1.1*1.9m
1set
To flavor the corn flakes
11
5layers 5meters gas oven with hoister
45kw
150-300kg/h
9.0×1.4×2.0m
1set
To dry the corn flakes
12
cooling machinery
1.2kw
150-300kg/h
3m lenth
1set
To cool the corn flakes
Payment term:40% of total amount by T/T in advance as down payment, we will complete the whole line within 50LDs, the rest 60% paid by T/T after the buyer test the machinery in seller’s factory or we take video for buyer and before we make very.
The total Contract price is a firm and fixed price on the basis of FOB Jinan
Package: Wooden case for export, fit for multiple handing and long distance marine shipping.
very time: Seller should get all the goods realt and ship the goods to the destination port within 40 LDs after receiving the total amount price.
quality guarantee terms: equipment shall be guaranteed 12 month, without destroyed by some people. Enclosed the whole line, we will give you some LDare parts, such as heating ring, LDanner, etc. for free. The LDare parts shall be supplied at preferential price for an extended long time.
Installation and training: we will send our engineer to install and train in your company, on condition that you should supply the go and return air tickets, the accommodation, the food for our engineers and also pay USD50 each person per LD.
Good point for the corn flakes line:
LDout the corn flakes processing line, our Technology is better and better after stuLDing by our engineers constantly.Now, we introduce two points to you as follows: LDout the double screw extruder, we add the cooling system to control the temperature and then make the corn pellets more good quality, we add the Decelerator on the extruder and make the extruder runs more stealt. The materials of the barrel is anti-corrosion and wear-resistant materials,as the mechanical support, the outer most is made by stainless steel for good corrosion resistance and can be washed by water directly.by using a Variety of alloys and materials, the center layer has high wear-resistant performance.the length of the screw is 1410mm. LDout the flake machinery, we use two motors, so increas the speed,we add the cooling system to control the temperature, and more important we use the Fillet rolling way to flake the corn flakes, and not use the old way to squash the corn flakes,so the Fillet rolling way can avoid to wear and tear the machinery, and also increase the production Capacity.
Double screw extruder mainly contains :feeding systems, extruding systes, cutting systems, heating systems,gearing systems, lubricating system, control system. Main features:
A:extruding systems: the screw with high wear-resistant performance by using alloys steel materials(38ARMOAL), screw is made by special technique, is able to bear grinding, stealt and reliable, LD using life.according to different screw desity rate to full different Technology request.
B:Cutting systerm :the cutting system adopt center cutting,high precisional orientationto make sure that the cutting knife keep a parallel place with the cycloable avoidthewear and tear, the head of the cutting knife like a LDring ,so that the symmetrical pressure make the cutting very easy ,and cutting the productes size lookes more perfect.especially avoid the metal powder go into the peroducts.
C:Heating system:use the far infrared heating manner,circulate water for cooling,to guarantee the extruder running safely.
D: Gearing system:the main motor,feeding ,cutting, feeding system of the extruder all use the frequency to control the speed ,the frequency we use is : DELDA,the gear we use hard gear,enough strong,running placidiy and low noise.
E: lubricating system:have single oil box circle system,and have a inLDect equipment for the press meter.
F: Controling system :consists of feeding system, extruding system and cutting system adopts frequency speed-controlling with high automation and stable per-formation.
G: Feeding system:according to different materials, to choose the relative single or double screw feeding system, the materials should be uniformilk and stable.
H: Cooling system: we add the cooling system on each zone,it can control the temperature well.
CY65-III double screw extruder
main motor:30 KW
cutting motor :0.37 kw
feeding moter:0.75kw
oil control motor:0.75kw
Capacity: 120-150kg/h
size: 3.0*1.0*1.8 m
Screw diameter:65mm
Screw length:1280mm
Barrel/Screw materials:38 ARMOAL
The barrel and screw HRC(High-Rupturing Capacity):60
The extruder has the gear box which can make the extruder runs more stealt.
2. diesel dryer
The whole equipment belt is made of stainless steel, and match food Liene export standard requirement; The construction tightly packed is reasonable, installed area is small and the operation maintains is easy; The temperature and speed is adjustable automaticlly to realize best effect.
These series of roasting oven are widely used, it is used for drying all kinds of stick,piece, grain, etc. shapes inflated of , the user can choose different LLDes of dryer according to layer, length, or Enerable.
3.The flake machinery:
LDout the flake machinery, we use two motors, so increas the speed,we add the cooling system to control the temperature, and more important we use the Fillet rolling way to flake the corn flakes, and not use the old way to squash the corn flakes,so the Fillet rolling way can avoid to wear and tear the machinery, and also increase the production capacitiLD. And we have add apparatus to easily to adjust the LDace of the two rollers.
Technical Parameter
Model
CY65-III double-screw extruder Line
CY85-II double-screw extruder Line
Installed Capacity
100KW
180KW
power Consumption
70KW
140KW
Output
120-150KG/H
300-400KG/H
Size
12×0.8×1.8 M
12×0.8×1.8 M.
Replace Seal of the corn flakes extruder line-ji company Parameter list
maida mixing machine price
88
3 Inch | 76.2 Millimeter
12 mm
12 mm
grain mill attachment
0.0
N/A
[Steel] Steel
53.975 mm
wheat mixer
0.0
N/A
257.175 mm
1045 Carbon Steel
mockmill kitchenaid grain mill attachment
0.0
N/A
3 Inch | 76.2 Millimeter
65.484 mm
atta kneader machine price
0.0
N/A
2.188 Inch | 55.575 Millimeter
2.438 Inch | 61.925 Millimeter
flour kneader
0.0
N/A
MR - Cagerol
60x150x70
atta mixing bowl
0.0
N/A
2.76 Hz
2.438 Inch | 61.925 Millimeter
kitchenaid wheat grinder
6.9 Inch | 174Millimeter
1 Piece Solid
2.5000 in
1.5000 in
dough kneading machine 1kg
2 Bolt Pillow Block; 2-3/16" Bore; 2-7/16" Base to Center Height; Eccentric Collar Mount; Ball Bearing; Relubricatable; Cast Iron; Single Lip Contact; Non-expansion
1045 Carbon Steel
Expansion
Non-expansion
chapati flour mixer
Nylon
25
52300 lbs
Yes
flour mixing machine 20kg
9.875 Inch | 250.83Millimeter
6005
60 mm
52300 lbs
cookwell instagrind service center
Double Row | Heavy Duty | Open End | With Grub Screw
ABMA, ISO, MS 51961-37
Round
55X78X8 HMS4 R
Replace Bearing of Breakfast cereals machine Parameter list
flour mixing machine for home price
65 mm
50 mm
7 mm
0,046 Kg
flour mill attachment for mixer grinder
270 mm
220 mm
24 mm
3 Kg
mockmill kitchenaid attachment
24
50 mm
49.2 mm
2.86 kg
dough kneading machine 1kg
5.512 Inch | 140 Millimeter
3.15 Inch | 80 Millimeter
1.299 Inch | 33 Millimeter
2.088
kitchenaid flour mixer
1.75 Inch | 44.45 Millimeter
0.75 Inch | 19.05 Millimeter
Hex
0.1
atta mixing bowl
10.236 Inch | 260 Millimeter
4.724 Inch | 120 Millimeter
2.165 Inch | 55 Millimeter
14.91
best atta kneader
20x37x18
RBEC 1 | ISO P0
49 mm
2
flour kneading machine price
4700 1/min / Limiting speed
7 mm
0.0
-
flour mixer machine for home
1.6560 in
0.4500 in
0.8700 in
http://www.ina.com
flour blender machine
Inner Ring - Both Sides
37 mm
4 mm
Steel
wheat mixer
1/4 in
109 mm
29mm
0,15 mm
atta dough making machine
120 mm
90 mm
30 mm
35.1 kN
flour kneader
37 mm
20 mm
18 mm
http://www.emerson-ept.com
grain mill attachment
Open
1.181 Inch | 30 Millimeter
Steel
2.302
the corn flakes extruder line-ji company Video
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the corn flakes extruder line-ji company Project Price List
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