crisp filled roll snack machinery

crisp filled roll snack machinery

1.Filled expanded snack

Filled expanded snack is one kind of puffed . The main raw materials for it are rice flour and corn meal. Inside of it, there will be filled with different stuffing, such as chocolate, peanut butter, peanut butter, jam etc. This kind of snack is mainly made by extrusion and bake. So it has the advantages of Crispymouthfeel, full-bodied rice fragrance, low fat content and low sugar degree. It is one of the most favorite expanded snacks by different ages consumers. Filled expanded snack can be made into different shapes, the most popular are pillow, finger, round bar and square bar. If without filling process, it is called expanded tube snack, which is another popular snack in the world.

2.Filled expanded snack samples introduction

2.1Raw materials: corn meal, rice flour, wheat flour , corn starch, wheat bran, sugar, palm oil, cocoa powder, cream, chocolate, jam, peanut butter, vitamins, minerals, food color etc.

2.2HumidiLD: the moisture is no more than 10%.

2.3Shapes: pillow, finger, round bar, square bar, hollow tube or customrized. (Change moulds to make all shapes unfilled snack.)

2.4Sizes: (1) diameter: up to 25mm (2) length: user-defined.

3.Filled expanded snack processing lines description

3.1Filled expanded snack processing lines features

3.1.1Capacity range: our filled expanded snack processing lines Capacity range is between 100kg and 150kg per hour.

3.1.2Filled expanded snack processing line has wide raw materials application range.

3.1.3Our filled expanded snack processing lines’ extruders are twin-screw extruder, there is one couple of screws inside the barrel. The raw material of screws is 38CrMoAl (standard: GB/T 3077-1999). This material’s hardness and strength performance is excellent, which can bear high temperature and high pressure.

3.1.4Our twin-screw extruder has self-clean function.

3.1.5Our extruders, dryers and cutting machinerys are equipped with inverters. The inverters are famous brands (DeLDa, LS, LDB, LD etc.).

3.1.6Our filled expanded snack processing line automation degree is high, it need only 2 workers to operate.

3.1.7The production factors can be quantized and controllable.

3.1.8Filled expanded snack processing line can make filled snack and unfilled snack. If this line is used to make unfilled snack, there will be more shapes.

3.1.9We can custom-make all the machineryries for filled expanded snack processing line as per users’ requirement. We supply LD goods.

3.1.10Our twin-screw extruders are equipped with forced lubrication system. The driving method can be tape drive or direct-connected.

3.2Filled expanded snack processing line work flow

3.2.1Work flow: Raw material treatment---Extrusion & Filling---Cutting---Drying---Flavoring---Pack & Detection

3.2.2machineryries description in each process

3.2.2.1machineryries in raw material treatment: (1) Grinder or grinding group (option), used for grinding raw materials. (2) Mixer, used for mixing all raw materials and adding appropriate water, to make the raw materials uniform.

3.2.2.2 in extrusion & fillling: (1) Conditioner (option), used for pre-conditioning raw materials. (2)Twin-screw extruder, used for extruding and shaping. Except expanded filled snack, this extruder can make the unfilled expanded snack as well. (3) Filling machinery, used for filling stuffing (ie. cream, chocolate, jam, peanut butter) inside of the snack.

3.2.2.3machineryries in cutting: all kinds of cutting machinerys. Cutting mould, traction roller and blade’s interaction can make different shapes and sizes expanded filled snack.

3.2.2.4machineryries in drying: different dryers. Our dryers’ heating power source can be electricity, gas-fired burner (bakeur, Italy), or oil-fired burner (bakeur, Italy). It is up to users’ local power situation. Our suggestion is electrical dryer, its heating in different parts is balanced.

3.2.2.5machineryries in flavoring: (1) Flavoring hoister, used for hoisting expanded filled snack and adding seasoner. (2) Oil LDer, used for LDing oil on the surface of expanded filled snack, make sticLD seasoner easier. (3) Single drum, used for mixing expanded filled snack and seasoner (ancilLD use with flavoring hoister).

3.2.2.6machineryries inpack& detection (option): (1) multi-head weigherpackmachinery, used forpackfilled expanded snack with medium size bag by heat-seal. (2) Stick (tube) shape snackpackmachinery, it can be used to pack expanded filled snack one by one. (3) Weight detector, used for detecting the goods after Pack. It can get rid of the finished product with unqualified weight. (4) Metal detector, used for detecting if there is any metal inside the bag and removing the unqualified one. (5) Weight and metal all-in-one detector, used for detecting both weight and metal, and removing the unqualified product.

3.2.2.7The other machineryries may be adopted: (1) TranLDort machineryries, they are screw conveyor, cooling conveyor, hoister. They are used for conveying raw materials, self-finished product and finished product between the other machineryries. (2) Vibrating screen (option), used for screening expanded filled snack and removing dreg.

4.machineryries models and parameters in expanded filled snack processing line (basic configuration)

5.Pack and very

5.1Inside package is plastic film, outside package is wooden or plywood cases, which is seawortLD.

5.2We can supply fumigation package and certificate.

6.Service

6.1The warranty period is one year.

6.2Our service is turn-key mode, which includes installment, debugging and train.

6.3Supply quick-wear part and general tool.

6.4Supply the basic formula of raw materials.

6.5We will provide drawings (CAD or Solidworks) based on users’ workshop situation, and we can supply rationalization proposal.

7. Company profile

8. Our honors

Q1: Are you manufacturer or trader?
A: We are manufacturer.

Q2: Could you supply customized machinerys?
A: We can supply customized machinerys based on your requirement. By the way, LD & LD are available for us.

Q3: Can you supply oversea service or food formula?
A: Our engineers can serve you in your factory, and we can supply formula.

Q4: Could I only order stand-alone machinery (e.g. only extruder, dryer etc.)?
A: Yes. We can not only supply processing line, but also stand-alone machinery.

Q5: Where are you? How can I get there?
A: We are in Jinan, which is in the North of China, 432km South to Jinan. You can go to Jinan by high speed train (Jinan West Station) or by air.

Q6: Have you ever sold your products to International market?
A: Until 2015, we have sold our products to 55 countries and regions. This number is keeping growing.

Q7: How can I get the after-service?
A: We will send you the LDare parts by free if the problems caused by us. If it is the men-made problems, we also send the LDare parts, but you should pay for it.

Q8: Could you supply food raw materials or the machinery in different industry?
A: Because of the business scope limitation in China, we can only supply food machinerys. But we can help you to find the best suppliers in China. As Chinese, we are more familiar with Chinese market.

Need more details? Feel free to contact us!

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