1. Description: Corn flakes(Breakfast Cereals) use corn and other cereals as main material, through mixing,extruding or boiling, planishing, drying,bake, coating and cooling, to get crisp flakes. It can be mixed with coffee or milk, or eaten as snacks.
2. Raw materials: adopts corn flour as raw materials
3. Products: This line can be used to produce snacks, cereals by adjusting the moulds from extruder
4. Capacity: 150kg/h, 260kg/h
5. Flow chart:
Mixing system---Extrusion system---Drying system—Sugar LDing system ---Drying system----packsystem
6. VoLDage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers’ Local voLDage according to different countries
7. machinerys Materials: All the machinerys are made by stainless steel
The breakfast cereals(corn flakes) processing line
This corn flakes processing line use corn powder, rice powder or other cereals as the materials, after extruding, flake, drying, roasting, coating and cooling to produce such ring, grain or flakes shape, these kinds of food can be mixed with coffee or milk. Of course, it can be eaten directly as snacks, good taste.
The CY65-III line, the Capacity is 120-150kg/h.
The procedure is mixing→extruding→flake→drying →inflating→coating→drying→ cooling
The quotation list and detailed information
NO
machinery
Motor Power
Capacity
dimension
quantity
machinery pictures
Function
1
mixer
4KW
50kgs /once time
0.8*0.7*1.5m
1set
To mix the raw materals with the water
2
screw conveyer
1.1KW
100-150kg/h
3.0*0.8*2m
1set
To send the materials to the extruder
3
CY65-III Double screw extruder
30KW
120-150kg/h
4.0*1.2*3.0 m
1set
To extrude and inflate the food.the main machinery of the line
4
Shifter
0.55KW
2.0m length
3sets
To cool and sifting the corn flakes.
5
air conveyer
1.5KW
4.1m length
4set
To connect two machinerys
6
single roller
0.37kw
2.1*0.7*1.6m
1set
to cool the corn flakes, avoid tostick together
7.
The flake machinery
5.5kw
150kg/h
1.8×1.1×1.2m
1set
To flake the corn pellets into corn flakes
8
5layers 5meter gas oven
45kw
150-300kg/h
6.0×1.4×2.0m
1set
To dry the corn flakes
9
High-temperature oven
70kw
100-150kg/h
3.0*1.5*1.5m
1set
To inflate the corn flakes
10
sugar coating drum
0.55kw
150kg/h
2.1*1.1*1.9m
1set
To flavor the corn flakes
11
5layers 5meters gas oven with hoister
45kw
150-300kg/h
9.0×1.4×2.0m
1set
To dry the corn flakes
12
cooling machinery
1.2kw
150-300kg/h
3m lenth
1set
To cool the corn flakes
Payment term:40% of total amount by T/T in advance as down payment, we will complete the whole line within 50LDs, the rest 60% paid by T/T after the buyer test the machinery in seller’s factory or we take video for buyer and before we make very.
The total Contract price is a firm and fixed price on the basis of FOB Jinan
Package: Wooden case for export, fit for multiple handing and long distance marine shipping.
very time: Seller should get all the goods realt and ship the goods to the destination port within 40 LDs after receiving the total amount price.
quality guarantee terms: equipment shall be guaranteed 12 month, without destroyed by some people. Enclosed the whole line, we will give you some LDare parts, such as heating ring, LDanner, etc. for free. The LDare parts shall be supplied at preferential price for an extended long time.
Double screw extruder mainly contains :feeding systems, extruding systes, cutting systems, heating systems,gearing systems, lubricating system, control system. Main features:
A:extruding systems: the screw with high wear-resistant performance by using alloys steel materials(38ARMOAL), screw is made by special technique, is able to bear grinding, stealt and reliable, LD using life.according to different screw desity rate to full different Technology request.
B:Cutting systerm :the cutting system adopt center cutting,high precisional orientationto make sure that the cutting knife keep a parallel place with the cycloable avoidthewear and tear, the head of the cutting knife like a LDring ,so that the symmetrical pressure make the cutting very easy ,and cutting the productes size lookes more perfect.especially avoid the metal powder go into the peroducts.
C:Heating system:use the far infrared heating manner,circulate water for cooling,to guarantee the extruder running safely.
D: Gearing system:the main motor,feeding ,cutting, feeding system of the extruder all use the frequency to control the speed ,the frequency we use is : DELDA,the gear we use hard gear,enough strong,running placidiy and low noise.
E: lubricating system:have single oil box circle system,and have a inLDect equipment for the press meter.
F: Controling system :consists of feeding system, extruding system and cutting system adopts frequency speed-controlling with high automation and stable per-formation.
G: Feeding system:according to different materials, to choose the relative single or double screw feeding system, the materials should be uniformilk and stable.
H: Cooling system: we add the cooling system on each zone,it can control the temperature well.
CY65-III double screw extruder
main motor:30 KW
cutting motor :0.37 kw
feeding moter:0.75kw
oil control motor:0.75kw
Capacity: 120-150kg/h
size: 3.0*1.0*1.8 m
Screw diameter:65mm
Screw length:1280mm
Barrel/Screw materials:38 ARMOAL
The barrel and screw HRC(High-Rupturing Capacity):60
The extruder has the gear box which can make the extruder runs more stealt.
Technical Parameter:
Model
CY65-III double-screw extruder Line
CY85-II double-screw extruder Line
Installed Capacity
100KW
180KW
power Consumption
70KW
140KW
Output
120-150KG/H
300-400KG/H
Size
12×0.8×1.8 M
12×0.8×1.8 M.
Replace Seal of Honey breakfast cereals food make machinery Parameter list
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0.27
31171533
0.919
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Double Shielded
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Nitrile
7350 N
8483.20.40.80
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15.2
Single Row Non-Fill Slot
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17
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0,179 Kg
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1.938 Inch | 49.225 Millimeter
3.08 Inch | 78.232 Millimeter
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1.4375 in
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1.8740 in
30,000 mm
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N/A
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40.0000 mm
Round
782475961191
Tapped Base
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2 Bolt Pillow Block; 1-15/16" Bore; 2-1/4" Base to Center Height; Tapered Adapter Sleeve Mount; Spherical Roller Bearing; Relubricatable; Cast Steel; Floating Labyrinth; Non-expansion
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