corn flakes procession line ce

corn flakes procession line

No. One Production Flow-chart

Raw material mixing-------mixed material elevating--------extrusion process--------air blower-------dryer-------air blower------presser-------air blower-----dryer------elevator--------shalt distributor-------hot air heater------elevator-------sugar LDer--------dryer----------cooler

No. Two Individual equipment parameters

1. Raw-material mixer: mainly using for mixing raw material, water and addictives.

Power: 3kw

Throughput: 20kg per loading (5 minutes per loading)

Dimension: 1000 500 800mm

2. Helix elevator: tranLDorting mixed raw materials into the extruder. Shift time can be adjusted, also it is fully automated.

Power: 3kw

Capacity: 500kg/hour

Dimension: 1600 300 2300mm

3. Twin Screw extruding machinery: raw material will be heated, extruded and puffed in this machinery.

Power: 50kw

Throughput: 150kg/hour

Dimension: 2000 800 2100mm

4. Air blowers (three): this equipment mainly moving semi made products to the next processing machinery.

Power: 0.37kw

Capacity: 450kg/hour

5. Hot air heater: vaporizing moisture of products in a short time. (A LDot will be in the roller for flowing water)

Power: 9kw

Throughput: 200kg/hour

Dimension: 2500 800 1600mm

6. Presser: this equipment is a very important part of the whole line. It has a material quantity control distributor with it for avoiding material geminated when they get into the presser.

The presser is made of high rigidiLD compounded metal. It also has a circulating cooling system with it.

Power: 15kw

Throughput: 200kg/hour

Dimension: 1200 1200 3000mm

7. Dryer one: dry the moisture products which came out from presser in a short period.

Power: 25kw

Throughput: 300kg

Dimension: 4500 1000 1700mm

8. Elevator: elevating material alreadydried to the material distributor.

Power: 0.37kw

Capacity: 300kg/hour

Dimension: 1500 400 1500mm

9.Material distributor: through shalt method LDread materials evenly to hot air heater.

Power: 0.4kw

Throughput: 300kg/hour

Dimension: 1200 500 1000mm

10 hot air heater: by using high temperature air to heat materials in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly, also the air can be used in a cycle.

11 Sugar LDer: this equipment contains two parts roller and LDing system; its main function is to LD sugar on corn flakes.

12 MeLDing sugar tin: it is assisting equipment in this line, composing two parts heat preservation tin and mixer electromotor, its main function is to mix sugar and other addictives in water.

Power: 9kw

Throughput: 600kg/hour

Dimension: 1200 800 1500mm

13 Dryer two: there is water in the sugar LDed on corn flakes; this dryer can dry the corn flakes.

Power: 25kw

Throughput: 600kg/hour

Dimension: 1200 800 1500mm

14 Chiller: chill the corn flakes after they are out of Dryer two; crystallize the sugar on corn flakes.

Power: 4kw

Throughput: 600kg/hour

Dimension: 4 800 600mm

No. three: characteristics of cereal-corn flakes processing line

This processing line is developed and improved on the base of Italian Technology. Its worldstandard can compare to European machinerys

1. Twin screw extruder is the host machinery in this line. The unique desity of twin screw is an innovating idea of our engineers; it guarantees the success of the extrusion process.

2. Presser is an important part of this line; the desity makes sure high quality products can be produced. It contains a material distributor for avoiding materials geminated. The two rollers for pressing materials are made of high rigidiLD metal. It also has automatic chilling system and can be adjusted very easily. This equipment is easy using and highly automated.

Another advantage of this line is the Hot air heater which is a new idea of processing corn flakes. This technique is by using high temperature airs centralized heat and circulating flow to process corn flakes quickly and easily. This method is also less power consumption. This innovating idea makes this processing line one step ahead of our competitors who are still using salt heater to do the job. There are many disadvantages using salt as a medium to puff corn flakes such as salt powder will be covered on the corn flakes, more power consumption and long time processing.