No. One Production Flow-chart
Raw material mixing-------mixed material elevating--------extrusion process--------air blower-------dryer-------air blower------presser-------air blower-----dryer------elevator--------shalt distributor-------hot air heater------elevator-------sugar LDer--------dryer----------cooler
No. Two Individual equipment parameters
1. Raw-material mixer: mainly using for mixing raw material, water and addictives.
Throughput: 20kg per loading (5 minutes per loading)
Dimension: 1000 500 800mm
2. Helix elevator: tranLDorting mixed raw materials into the extruder. Shift time can be adjusted, also it is fully automated.
Dimension: 1600 300 2300mm
3. Twin Screw extruding machinery: raw material will be heated, extruded and puffed in this machinery.
Dimension: 2000 800 2100mm
4. Air blowers (three): this equipment mainly moving semi made products to the next processing machinery.
5. Hot air heater: vaporizing moisture of products in a short time. (A LDot will be in the roller for flowing water)
Dimension: 2500 800 1600mm
6. Presser: this equipment is a very important part of the whole line. It has a material quantity control distributor with it for avoiding material geminated when they get into the presser.
The presser is made of high rigidiLD compounded metal. It also has a circulating cooling system with it.
Dimension: 1200 1200 3000mm
7. Dryer one: dry the moisture products which came out from presser in a short period.
Dimension: 4500 1000 1700mm
8. Elevator: elevating material alreadydried to the material distributor.
Dimension: 1500 400 1500mm
9.Material distributor: through shalt method LDread materials evenly to hot air heater.
Dimension: 1200 500 1000mm
10 hot air heater: by using high temperature air to heat materials in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly, also the air can be used in a cycle.
11 Sugar LDer: this equipment contains two parts roller and LDing system; its main function is to LD sugar on corn flakes.
12 MeLDing sugar tin: it is assisting equipment in this line, composing two parts heat preservation tin and mixer electromotor, its main function is to mix sugar and other addictives in water.
Dimension: 1200 800 1500mm
13 Dryer two: there is water in the sugar LDed on corn flakes; this dryer can dry the corn flakes.
Dimension: 1200 800 1500mm
14 Chiller: chill the corn flakes after they are out of Dryer two; crystallize the sugar on corn flakes.
Dimension: 4 800 600mm
No. three: characteristics of cereal-corn flakes processing line
This processing line is developed and improved on the base of Italian Technology. Its worldstandard can compare to European machinerys
1. Twin screw extruder is the host machinery in this line. The unique desity of twin screw is an innovating idea of our engineers; it guarantees the success of the extrusion process.
2. Presser is an important part of this line; the desity makes sure high quality products can be produced. It contains a material distributor for avoiding materials geminated. The two rollers for pressing materials are made of high rigidiLD metal. It also has automatic chilling system and can be adjusted very easily. This equipment is easy using and highly automated.
Another advantage of this line is the Hot air heater which is a new idea of processing corn flakes. This technique is by using high temperature airs centralized heat and circulating flow to process corn flakes quickly and easily. This method is also less power consumption. This innovating idea makes this processing line one step ahead of our competitors who are still using salt heater to do the job. There are many disadvantages using salt as a medium to puff corn flakes such as salt powder will be covered on the corn flakes, more power consumption and long time processing.
Replace Seal of corn flakes procession line ce Parameter list
|grain mill attachment||54 mm||40 mm||Round||6x12x10|
|best atta kneader||60x130x31||Flange Type||6588 lb||Double|
|flour kneading machine price||Bearings with Housings||40||56 mm||6588 lb|
|mockmill kitchenaid attachment||5.1300 in||1.9375 in||0,0053 Kg||10,8 mm|
|flour mixer machine for bakery||215||120||215||1045 Carbon Steel|
|chapati flour mixer||40||118 mm||Bearings with Housings||2.19 in|
|maida mixing machine price||VV (Non-Contact Rubber Seal)||35||31 mm||350|
|wheat mixing machine||12 mm||Lubrication Fitting||33||10|
|atta dough making machine||130 mm||60 mm||5.1300 in||31|
|flour mixing machine 2kg||10,8 mm||211||Seawater / Low fouling||0,15 mm|
Replace Bearing of Breakfast cereals machine Parameter list
|mockmill kitchenaid grain mill attachment||20 mm||52 mm||21 mm||45MM Bore; Straight Bore Profile; 120MM Outside Diameter; 29MM Width; Steel Cage Matetrial; RBEC 1 | ISO P0; Single Row; Not Separable; No Snap Ring; Relubricatable; C0-Medium Internal Clearance; Reta|
|flour kneading machine price||20 mm||Nitrile||34 mm||9.843 Inch | 250 Millimeter|
|chapati flour mixer||5.512 Inch | 140 Millimeter||9.843 Inch | 250 Millimeter||1.654 Inch | 42 Millimeter||31171547|
|maida mixing machine price||2.362 Inch | 60 Millimeter||4.331 Inch | 110 Millimeter||0.866 Inch | 22 Millimeter||31171531|
|flour mixer machine for home||3.543 Inch | 90 Millimeter||6.299 Inch | 160 Millimeter||2.362 Inch | 60 Millimeter||31171531|
|flour mixing machine 20kg||1.772 Inch | 45 Millimeter||4.724 Inch | 120 Millimeter||1.142 Inch | 29 Millimeter||31171547|
|flour mixer machine for bakery||5.118 Inch | 130 Millimeter||7.874 Inch | 200 Millimeter||5.197 Inch | 132 Millimeter||31171531|
|flour kneader||2 Bolt Light Duty Flange||2.7188 in||140MM Bore; Straight Bore Profile; 250MM Outside Diameter; 42MM Width; Brass Cage Matetrial; RBEC 1 | ISO P0; Single Row; Inner Ring - Both Sides Separable; No Snap Ring; Relubricatable; C3-Loose Inte||7.5000|
|dough kneading machine 1kg||0.3750 in||Rogersville, TN||http://www.timken.com||16 mm|
|flour mill attachment for mixer grinder||1.2500 in||0.0||15975||Small / Bore-Tite on OD / Without Inner Case|
|kitchenaid flour mixer||EX204G2T20||30.0000||150 mm||1.772 Inch | 45 Millimeter|
|atta mixing bowl||Zinc||8422.214.171.124||No Hole||31411705|
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